Marvin Carl MayIntelligent production control for time-constrained complex job shops | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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ISBN: | 978-3-8440-9464-0 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Reeks: | Forschungsberichte aus dem wbk, Institut für Produktionstechnik, Karlsruher Institut für Technologie (KIT) Uitgever: Prof. Dr.-Ing. Jürgen Fleischer, Prof. Dr.-Ing. Gisela Lanza en Prof. Dr.-Ing. habil. Volker Schulze Karlsruhe | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Volume: | 278 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Trefwoorden: | Semiconductor Manufacturing; Complex Job Shops; Production Planning and Control; Intelligent Production Control | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Soort publicatie: | Dissertatie | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Taal: | Engels | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Pagina's: | 250 pagina's | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Gewicht: | 326 g | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Formaat: | 21 x 14,8 cm | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Bindung: | Softcover | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Prijs: | 59,80 € / 74,80 SFr | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Verschijningsdatum: | April 2024 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Kopen: | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Samenvatting | In wake of an ever increasing complexity the desire to move towards intelligently controlling operations is amplified in manufacturing. Complex job shops mark the most complex production environments that require a high degree of agility to control. Among these complex manufacturing environments semiconductor manufacturing stands out as it combines all complexities to form a truly complex job shop. Hence, operational excellence is the key to success and relies on intelligent production control. A major concern in controlling such complex job shops, in this case semiconductor wafer fabrication, is the presence of time-constraints that limit the transition time of products between two, mostly successive, processes. Adhering to these product specific time-constraints is of utmost importance as violations result in scrapping the violating product. The state-of-the-art production control of these dispatching decisions that aim at adhering to time-constraints is based on error-prone manual control that is stressful for human operators. Thus, within this thesis a novel, real-time data based approach for intelligently controlling production control for time-constrained complex job shops is presented. Using an up-to-the-minute replica of the real system both uni-, multi-variate time series models and a digital twin are used to obtain violation predictions. As a second step, based on the time-constraint violation expectancy the production control is derived and implemented with a real-world semiconductor manufacturing plant real-time data. The resulting approach is, therefore, validated against the state-of-the-art showing significant improvements as many time-constraint violations could be prevented. |